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Today’s dairy processing plants face enormous challenges. Many facilities still using outdated dairy automation systems must now make major upgrades in spite of difficult economic circumstances. And as dairy processing regulations tighten and profit margins narrow, consumers are demanding a broader selection of healthy, grab-and-go dairy products. Dairy processing plants must develop a sustainable approach to innovation in order to succeed in this environment. Through our dairy and brewery consulting service, Cheese Kettle understands these needs and can help you optimize your dairy processing lines and achieve operational excellence.

We have years of consulting experience in all segments of food production, with high focus on the dairy industry. As our client, you’ll realize immediate and ongoing improvements in quality, efficiency and compliance dairy processing services. We’ve successfully implemented and integrated a range of systems for dairy operations of small and medium, with expertise in the following markets: cheese, cultured dairy, ice cream, butter, fluid milk, process cheese, yogurt, cream cheese, sour cream, dressings, lactose processing, whey byproducts, powdered dairy products, packaging, warehousing, distribution and utilities. Just read on for a sampling of our recent case studies.

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Stirred‑Curd vs. Traditional Cheddar: Equipment and Workflow Differences for Small‑Scale Plants

Stirred-curd Cheddar simplifies the way you make cheddar by cutting out the most labour-heavy steps while still delivering a firm, sliceable cheese. Whether you are aiming for mild cheddar for everyday snacking or a more aged cheddar with a sharp taste, choosing the right workflow and equipment shapes the texture, flavour, and consistency of your…

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Small‑Scale Parmesan‑Style Cooked‑Curd Production: Kettle Geometry, Stirring, and Settling Techniques

Small‑scale Parmesan‑style cooked‑curd production focuses on three main levers: kettle geometry, stirring, and settling. When these work together, you create consistent curd for Parmesan cheese that is ideal for grating, shaving, and adding to pasta dishes and soups. With the right vat and a clear routine, you can reliably make small wheels that deliver the…

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Setting Up a Stretching and Forming Station for Burrata: Water Baths, Tables, and Food‑Grade Tools

Setting up a stretching and forming station for burrata means creating a clean, efficient space where curds can be heated, stretched, and shaped into creamy burrata pouches. This is where fresh mozzarella curds become mozzarella filled shells, ready for fresh cream and soft curds. Done well, this station supports everything from a small burrata salad…

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Designing a Multi‑Use Cheese Room: Zoning for Cooked, Fresh, and Mold‑Ripened Cheeses in One Facility

Designing a multi‑use cheese room means creating clear zones so cooked styles, fresh cheeses, and mold‑ripened cheeses like blue cheese can share one facility without compromising safety or flavour. This approach helps you control moisture, temperature, and airflow around different types of cheese, from soft surface ripened wheels to hard cheese with a sharper flavour…

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